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1985 Yamaha DX21 Synthesizer Resurrection
2024
Resurrection of 1985 Yamaha FM synthesizer combining complex plastic shell repair, soldering replacement parts, and restoring factory data.
After learning about the Yamaha DX7 and its meteoric rise in the popular music of the 80s, I became interested in FM synthesizers. The DX7 was by far the most prolific, but Yamaha released many others, both in Keyboard and rackmount formats.
I found this DX21, a mid-range 1985 keyboard model, for a good price on shopgoodwill.com. It has 4 operators per voice compared to the DX7's 6. Despite this apparent downgrade, the later successful rackmount TX81Z and the 2015-present reface DX keyboard both share a similar 4-operator architecture, suggesting that 4 is more than enough to explore the world of FM synthesis.
The Keyboard arrived a couple weeks later in a crisp, undamaged cardboard box. Unfortunately, this packaging wasn't sufficient, as the keyboard weighs nearly 18 pounds. The right side end cap was shattered. No replacement caps were available, and the injection-molded design could not be easily swapped for some flat wooden ends like many of its contemporaries.
I pieced together what I could with some plastic repair epoxy. Then I used layers of epoxy to build up some replacement screw posts and then drilled some pilot holes in the new posts. After a bit of sanding and trimming, the end cap fit nicely on the end, with its damage mostly out of sight. I also took the time to clean the chassis, circuit boards, buttons, and keyboards.
Meanwhile, I sought to get the electronics working again. The keyboard arrived with corrupted memory, unable to produce a sound. Thankfully, I found the manual online and was able to do a factory reset. This brought it to life, albeit in a very limited capacity: it could only do an initialized patch (a plain sine wave) and had no preset memory. After some online research, I found that a dead battery was a common culprit, and without it, it would require a factory reset every time it was turned on, and would never hang on to the presets. I ordered a replacement and soldered it in. Thankfully, the old battery had not leaked and caused any other damage. I did another factory reset and then consulted the manual again, which instructed me to reload factory presets from non-volatile memory. Success! I now had a fully functioning DX21.
The synth excels in electric pianos, bells, and bass tones. It also reminds me a lot of early 90s video games, as some consoles had Yamaha-sourced fm sound chips. The keyboard is a joy to play, and there is a huge collection of user-generated 4-operator FM patches out there to try out to get you started on making your own sounds. Overall, it feels great to revive a little piece of history and get to know it.


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